TEDERIC NEO-E HMI Operating Manual (KEBA i2980/i2985)
Complete operation and technical instructions with professional table, drawing, and figure fidelity.
Technical documentation view
Use print mode to generate a full manual printout with preserved table and drawing layout.

TEDERIC NEO-E HMI Operating Manual (KEBA i2980/i2985)
NEO-E Series
TEDERIC NEO-E HMI Operating Manual (KEBA i2980/i2985)
Preface
This manual is the third part of the attached operation manual (Volume II). This operation manual generally introduces the special controller for injection molding machine KEBA i2980/i2985 system. Before reading this manual, please carefully read volume I and Volume II of the attached operation manual.
Please read this operation manual carefully before starting the machine in order to avoid serious injury to the operator and damage to the machine, better operate the machine to give full play to its best function and ensure the production of qualified plastic products.
Responsibility: the buyer of the machine is responsible for ensuring the safety of the operator and the machine. Do not operate the machine without training and basic knowledge of injection molding machine.
The contents of this operation manual shall not be changed without the consent of tederic. Due to the upgrade of the program, it is subject to change without notice.
This manual is a general manual, and some images and functions may not be included in your machine.
This manual is for internal use only.
Tederic Machinery Co., Ltd.
Address
NO. 245, North Wenze Road, Xiasha Street, Qiantang New Area, Hangzhou Economic & Technological Development Area, China
Postal code: 310018
Contact
(0086)-0571-86733401
(0086)-0571-86733377 (Domestic Sales)
(0086)-0571-86733352
(0086)-0571-87622907 (Overseas Dept.)
(0086)-0571-86733392 (Service Dept.)
Fax: (0086)-0571-87322905
tederic@tederic-cn.com
Website
www.tederic-cn.com
TEDESolutions sp. z o.o.
Authorized Tederic Distributor — Poland
Address
ul. Stolarska 6C
86-021 Maksymilianowo
Website
1. Introduction
1.1 Purpose of the document
This document describes all masks of the KePlast.KVB visualization and principal operating sequences.
1.2 Target groups and pre-conditions
This document addresses the following group of people with the relevant prequalifications,as described in table 1.1.

1.3 Expected use
This manual can be used as an instruction manual for the injection molding machine manufacturer to explain the basic knowledge of the injection molding machine. Due to program upgrades,subject to change without notice.
1.4 Precautions
This manual, as part of the complete part of the product, must be preserved throughout the life of the machine for future reference.
1.4.1 Manual content
It introduce the operation page of the full-electric KEBA-CP054 system.
2. Safety Precautions
2.1 The icon means
At various points in this manual you will see notes and precautionary warnings regarding possible hazards. The symbols used have the following meaning:
DANGER!indicates an imminently hazardous situation which will result in death or serious bodily injury if the corresponding precautions are not taken.
WARNING!indicates a potentially hazardous situation which can result in death or serious bodily injury if the corresponding precautions are not taken.
CAUTION!means that if the corresponding safety measures are not taken, a potentially hazardous situation can occur that may result in property injury or slight bodily injury.
CAUTION!CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in damage to property.
InformationUseful practical tips and information on the use of equipment are identified by the “Information” symbol. They do not contain any information that warns about potentially dangerous or harmful functions. This symbol reminds you of the possible consequences of touching electrostatically sensitive components.
3. Operation and display
This chapter describes the main screen display and touch screen operation of the important operating principles. This chapter briefly Outlines the picture hierarchy of KEBA-OP350/OP352 controller application.
3.1 Operation panel
3.1.1 Operation mode key
Figure 3.2 Key diagram of machine operation mode
This key is used to switch from any operation mode to manual operation mode.

In this state, the advance and retreat of mold adjustment can act. At the same time, in order to facilitate and safely install the mold, the pressure speed of mold opening and closing, injection, material storage, injection and retreat and the advance and retreat of seat platform all use the built-in low pressure and slow speed. The pressure speed does not change with the change of position during movement, but the mold opening will stop with the arrival of position.

Press this key, and the machine is in automatic cycle. At the beginning of each cycle, you need to press the start key once to continue the next cycle.

Press this key and the machine will be in full automatic cycle. This mode will enable the machine to automatically execute each cycle. If the running times reach the set value or the machine has an alarm, the controller will stop action.


3.1.2 Mold adjustment key
Figure 3.3 Mold adjustment key
In debug mode, after the operator has installed the mold, the pressure required for the switch die can be set, and automatic mold adjustment can be used. The controller will automatically adjust the film thickness according to the set clamping pressure until the set pressure is consistent with the actual clamping pressure. When the user sees the prompt that the automatic mold adjustment is successful, he can prepare for the next step.

In the debugging mode, press this key, the mold adjustment will advance one grid at the beginning, which can be used as micro mold adjustment. The forward distance of mold adjustment is determined according to the number of times you press it by hand. If you hold it by hand, the mold adjustment will advance for a long distance, and it will stop when you release it.

The action mode is the same as above, but in the opposite direction. This mold adjustment retreats backward. When it retreats to the limit switch, the mold adjustment retreat will be stopped to avoid danger.


3.1.3 Manual operation key
Figure 3.4 Manual operation key (一). Figure 3.5 Manual operation key (二)
In the manual state, press this key to open the mold according to the set data. If there is a set neutron action, the set action will be interlocked. Release this key manually to stop mold opening.

Close the safety door in the manual state. Press this key to close the mold according to the set data. If there is a set neutron action, the set action will be interlocked. If there is a set manipulator, the manipulator needs to be reset. Release this key to stop the mold closing action.

In the manual mode, press and hold this key, and the eject will retreat to the set position.

In the manual mode, press and hold this key, and the eject will enter the set position.

In the manual mode, press the blowing key to blow according to the set blowing time at any position of the switching die.

Core function selection. In the manual mode, press the forward or backward key to advance and retreat core at any position of the switching mode according to the set pressure, speed, time and other conditions.

In the manual mode, turn on the heating key, the barrel temperature has reached the set value, and the anti cold time has expired. Press this key to inject, and the pressure will be maintained in sections according to the set value in the middle, and finally the pressure and speed at the end of the pressure maintenance. Release this key to stop shooting.

Eject start condition is the same as eject. When the ejection position is before the end of ejection, press this key to perform ejection action, and the hand will stop when released.

In manual mode, the starting conditions of material storage are the same as those of injection. When the injection position is before the end of material storage, press this key to release it. This key will be automatically held until the storage is completed. If you want to stop this action in the middle, press it again.

If the operator wants to clear the residual materials in the material pipe, press this key to do automatic material cleaning according to the set material cleaning times and time.

In the manual mode, press this key to advance the pedestal.

In manual mode, press this key to retreat the pedestal, so as to facilitate the user to clean the material pipe or install the mold.

Press this key in manual mode to turn on the lubricating oil pump.

In manual mode, press this key to make the motor run, and press it again to stop the motor. This key is invalid in automatic mode, and the motor graphics will be displayed on the status display screen.

Press this key in the manual mode, the barrel will start to heat up. To turn off the electric heating, just press it again (this key is invalid in automatic mode), and the electric heating figure will be displayed on the status display screen.

After pressing this key in manual mode, the hot runner starts to heat up. To turn off the electric heating, just press it again (this key is invalid in automatic mode).

Used to clear the displayed alarm information.




3.2 Basic layout
The basic layout represents the basic framework of the display and operation. It contains basic operating elements (e.g. navigation elements, status displays,...) and is permanently visible on the screen. The display of the operation masks occurs within the basic layout. This series of products are equipped with 12 Inch Touch screen and 15 inch touch screen. The basic functional layout is shown in figure 3.6.1 and figure 3.6.2. Different regions can be seen, which represent different functional modules. The specific functions represented by each region are shown in table 3.1.
3.2.1 Injection molding machine status bar
The injection molding machine status display bar is located at the top of the entire screen. The specific information content of the status bar can be divided into five parts, which are defined as 1.1, 1.2, 1.3, 1.4, and 1.5 as shown in Figure 3.7. The functions of the five areas of the injection molding machine status bar are shown in Table 3.2.



3.2.2 Current action bar
The current action bar is located at the top left of the entire screen and does not disappear as the page changes. The specific content can be divided into two areas 2.1 and 2.2, as shown in Figure 3.8. Display the current machine's actions in the 2.1 area, such as mold clamping, mold opening, injection, shooting, melting, etc. The action icons and functions displayed can be found in Table 3.3. Area 2.2 shows the status of the current machine, mainly the heating status, motor operating status, manual operating status, and lubrication status. When the icon is grayed out, it means the machine is not in this state. When the machine is displayed in light green, the machine is in this state.



3.2.3 Float parameter bar
The floating parameter bar and the main display screen will change with the function module. As shown in Figure 3.9, different function modules have different floating parameter columns.

3.2.4 Main menu
The main menu is located at the lower border of the basic layout. It shows the most important functional modules of the injection molding machine. Table 3.4 describes its icon and its meaning.





3.3 Virtual Input Panel
By clicking on the input field, the input panel (virtual keyboard) of the corresponding input type is automatically displayed. After the input is completed, press the OK button and the input value will be displayed in the input field. The virtual panel is shown in Figure 3.10. In the virtual panel, the edit line is located in the upper box of the input panel to display the input content. Besides the already familiar keys there are a number of special keys that help with the input. See table 3.5. If the required content is only a number, then the system will pop up another virtual panel - the digital virtual panel, as shown in Figure 3.11. Table 3.6 shows the icons and functions of these keys.




4. Main page introduction
4.1 Purpose
This page will be displayed after starting the system. This page serves as a standard page showing product data being produced and key machine operation data.
4.2 Page description
On the upper side of the activity page of the overview, the heating temperature and the number of heating sections of the heating section (nozzle heater) are displayed. The central part of the mask shows the injection molding machine. The movable mechanism of the injection molding machine will adjust its actual position according to the input analog quantity. The underside of the injection molding machine shows the main data currently produced, including pressure, velocity, screw , back.Pr , mold height limit bwd ,mold height limit fwd eject bwd , selects the language, core state, and eject state. As shown in Figure 4.1.

4.3 Main Page Element Description
4.3.1 Heating zones
The display of the heating section on the page is shown in Figure 4.2. In the figure, it can be displayed that the number of segments of each heating coil, the actual temperature, whether the heating coil is heated, and whether the temperature reaches the set temperature. The locations corresponding to these parameters are shown in Table 4.1.


4.3.2 Important motion parameters
Important motion parameters in the injection molding machine, It must be quickly observed that the position of the thimble, the position of the moving template and the position of the injection screw. The diagram shown in the overview is shown in Figure 4.3. See Table 4.2 for a description of the corresponding parameters. The analog signal status bar of the action parameters is shown in Figure 4.4. The figure has different positions indicating different information of the action parameters. as shown in Table 4.3.




4.3.3 Description of other elements
There are also elements on the main page of the overview, which are explained in tabular form, as shown in Table 4.4.


4.4 Main page_Startup & Calibration
The floating parameter bar changes with the function menu bar. There are 2 floating parameter buttons in the floating parameter column in 【 Overview 】 , which are 【Setting】,and 【Record】. As shown in Figure 3.4 in Chapter 3, the pages and functions that each button enters are described here. The 【Startup & Calibration】 page in the floating parameter bar is shown in Figure 4.5.Figure 4.5 is the page where the first button of the floating parameter bar enters. In this page, There are 12 page buttons in this page,which are【settings】、【Robot】、 【lubrication】、【equipment】、【IO change】、【config IO】、【maintenance】、 【locker】、【flow edit】、【export】、【scope】and【cycle】。The main parameters in the settings are language, date/time, screen saver, and automatic logout. The system mainly display that 【user】、【HMI-Version】、【Device-IP】、【Host-IP】,The content in the system information can only be viewed and cannot be modified. The function button is mainly【user】、【display】、【system】、【lock】、【report】、 【mask】.
4.4.1 Startup & Calibration _ settings
(1) purpose: System basic parameter settings. (2) Page introduction: The main parameters in the setting are language, date / time, screen saver and automatic logout. The system information mainly displays user, HM version, machine IP and host IP. The contents of the system information can only be viewed and cannot be modified. The function buttons are user, display, system, lock, report and page, as shown in Figure 4.6. (3) Parameter Description: The meaning of the parameters in the System Settings Page is shown in Table 4.5. Performance monitor: purpose: Monitor program tasks and firmware tasks. page introduction: The page for the performance monitor is shown in figure 4.6. Parameters description: The page parameters of the performance monitor are shown in table 4.8.






4.4.2 Startup & Calibration _Robot
(1) purpose: the purpose of this button is to set the parameters of robot. (2) page introduction: The robot parameters page is mainly divided into three function blocks: Euromap, signal to robot from injection molding machine and signal parameters of robot from injection molding machine. The specific page layout is shown in Figure 4.9. (3)Parameter description: the description of each parameter is shown in table 4.9.



4.4.3 Startup & Calibration _ Equipment
(1) purpose: Set the parameters related to the machine configuration. (2) Page introduction: Advanced user screen_equipment page can set the parameters related to the machine configuration. The specific page layout is shown in Figure 4.10. (3) Parameter description: Table4.10 parameter description.



4.4.4 Startup & Calibration_ lubrication
(1)Purpose: Set the lubrication parameters of the machine. (2)Page introduction: Startup & Calibration_ The lubrication page can set the parameters of two different lubrication systems respectively. The main parameters are lubricating agent, lubrication interval, lubrication time, lubrication start and lubrication pressure. The specific page layout is shown in Figure 4.11. (3)Parameter description: The lubrication page parameters are detailed in table 4.11.


4.4.5 Startup & Calibration_ IO change
(1)Purpose: If an IO error occurs in the CPU or IO module, we provide the possibility to transfer the wrong IO to a normal available IO. There is no need to modify the software. However, the disadvantage is that the IO wiring needs to be adjusted accordingly after modification. (2)Page introduction: This page shows all available IO modules. Select the corresponding IO module and use the "select" button to confirm the selected IO module. The specific IO module selection page is shown in Figure 4.12. On the IO module selection page, click the "I / O mapping" button in the lower left corner to open the IO replacement screen. The specific IO replacement page is shown in Figure 4.13. (3)Parameter description: Table 4.12 Parameter description of IO module selection page, Table 4.13 Parameter description of IO replacement page.




4.4.6 Startup & Calibration_ config IO
(1)Purpose: Call this page when you need custom input or output. (2)Page introduction: After selecting the custom input / output button, a page will pop up, where you can select custom output and custom input. The output page is shown in Figure 4.14, and the input page is shown in Figure 4.15. Click the corresponding option to pop up the corresponding page. (3)Parameter description: Table 4.14 Parameter description of custom output page, Table 4.15 description of custom input.




4.4.7 Startup & Calibration_ maintenance
(1)Purpose: Prompt the maintenance of the machine. (2)Page introduction: The page shown in Figure 4.16. This page shows the maintenance content and maintenance confirmation button.

4.4.8 Startup & Calibration_locker
(1)Purpose: Lock the machine. (2)Page introduction: Click in to pop up the page as shown in Figure 4.17. In this page, the main parameters are [CPU serial number], [lock / unlock key], [machine locked], [key lock activation]. (3)Parameter description: Table 4.16 Machine lock page parameter description.


4.4.9 Startup & Calibration_ flow edit
(1)Purpose: This page describes the execution sequence and current operation of the machine. (2)Page introduction: In the action flow chart page, the left side shows a complete cycle of action flow. During injection molding, the corresponding actions will be displayed in the flow chart. The real-time action state of injection molding machine can be observed intuitively. On the left side of the page are the properties of the action flow. The specific page is shown in Figure 4.18.

4.4.10 Startup & Calibration_ export
(1)Purpose: It can quickly complete the data exchange between Compact Flash and USB. (2)Page introduction: Data exchange is the page that the second button in the floating parameter bar enters. As shown in Figure 4.19. This page is mainly for the management of machine data. This page is mainly divided into two functional areas. One function area is [export to USB]. In this area, you can select [state report], [screen shot], [PDP], [mold data], [machine data], [crash reports], [error reports] in the machine to USB flash disk. The other area is deleted from Flash, which can selectively delete [state report], [screen shot], [PDP],[crash report] and [error report].

4.4.11 Startup & Calibration_scope
(1)Purpose: Software oscilloscope is used to record and display process parameters or variables. The measured values are shown on the variable time chart. It helps diagnose process or system problems. The measured data can be saved or reused in later period or other systems. Data can be saved and displayed in text form on other applications (such as Microsoft Excel). Measurement can be started by manual or trigger drive. System variables, system events, and system alarms can be used as trigger signals. (2)Page introduction: The recorded system variables are displayed in graphical form. The legend in the lower part of the screen shows each curve. The dialog box with curve settings can be opened by corresponding buttons in each legend description, and up to six process values in graphical form can be displayed. Each curve has a single color. If it exceeds the measurement area (the graph is full), how far the graph moves to the left side of the graph can be adjusted in the installation of the process data graph. The current display area can also be printed (manually or automatically). Figure 4.20 shows the oscilloscope page.
4.4.11.1 Parameter description
(3)Parameter description: The meanings of parameters in the oscillograph are shown in table 4.17.
4.4.11.2 Measure Parameters settings
Settings_ Measure Parameters: The page of measurement parameters is shown in Figure 4.21 & 4.22. The settings dialog can be opened by pressing the menu button Setup ► Setup. The tab "Measure Parameter" defines the measurement type, duration and interval of the measurement. The setting in the section Scroll range determines the area around which to scroll in case of a fully drawn graphic. During manual Measure both the Interval (scan interval; every x-measurement is saved) as well as the Duration can be set.


4.4.11.3 Trigger selection settings
Settings_ trigger selection: The settings dialog can be opened by pressing the menu button Setup ► Configuration, tab Trigger. The page of parameter selection is shown in Figure 4.23. The configuration of the IEC-variables, which can be used as triggers, is applied in the variables monitor.

4.4.11.4 Parameter selection settings
Settings_ Parameter selection: The page of parameter selection is shown in Figure 4.24. The settings dialog can be opened by pressing the menu button Setup ► Configuration, tab Parameter of the software oscilloscope mask. The parameter selection enables selection of the system variables to be recorded.

4.4.11.5 Linecolor settings
Settings_Linecolor: The page of property parameter is shown in Figure 4.25. The settings dialog will be opened by pressing the menu button Setup► Configuration, tab Linecolor of the software oscilloscope mask. Every IEC variable can be assigned a specific line color here.

4.4.11.6 Curve parameter setting
Curve parameter setting: By clicking on the button of the respective legend field underneath the graphics, a dialog with the settings for the graph opens. The specific page is shown in Figure 4.26.





4.4.12 Startup & Calibration_cycle
(1)Purpose: This screen can be used to optimize the production cycle time setting. It provides an overview of the start and end of the selected action. (2)Page introduction: This screen displays the start and run time of the selected action in the form of progress bar and data table. The time window starts from the 0 second of the production cycle and ends with the last action. The time is displayed in seconds. Through the setting screen, you can select the actions to be displayed, and the order of actions can be adjusted, which is usually sorted according to the start sequence of actions. The specific layout is shown in Figure 4.24. (3)Parameter description: Graphic progress: The meaning of graphic progress bar is shown in table 4.18. Parameter description in function bar: The specific parameters are shown in the table 4.19. Display value: The time is displayed in the table on the side of the progress bar. Click the "compare" button to display the time or difference. Cursor and zoom function: Through the touch screen or arrow keys, the light marking line can be displayed. Setting: In the cycle time setting dialog box, you can select an effective action and add it to the list of selected parameters. The specific page is shown in Figure 4.25. The parameters are described in table 4.20.






4.5 Record
After clicking the floating parameter, select the fourth button to display the record page, as shown in Figure 4.26. This page is the notice of machine operation. In this page, you can create, edit, save, delete and cancel file records.

5. MOLD
5.1 purpose
Mold related settings can be set on this page.
5.2 Main page introduction
The main page is divided into five functional areas, as shown in Figure 5.1. They are 【Act.open time】【Act.close time】【Mold Open】【Mold Close】【Settings】

5.3 Element description
The specific description of the parameters of the mold main page is shown in Table 5.1. The specific functions of each parameter are detailed in the table.

5.4 mold _ floating parameter bar
The floating parameter bar of the mold page has two buttons, one for the mold protection parameter setting and one for the mold thickness adjustment setting. The area where the floating parameters of the template are located is shown in Figure 5.2.
5.4.1 Floating parameter bar _ mold protection parameter setting
On this page, you can set the relevant action parameters of the mold protection, as shown in Figure 5.3. The parameters in the model parameter setting page are described in Table 5.2. The functions of each parameter can be found in Table 5.2.


5.4.2 Float parameter bar _ mold adjust setting
The adjustment of the mold thickness can be set on this page. The specific screen settings are shown in Figure 5.4. The mold thickness adjustment setting page mainly sets the pressure and flow rate of the mold forward/reverse mode, and sets the mode adjustment mode. There are three ways to adjust the mold. One is to adjust the mold according to time, the other is to adjust the mold by one gear, and the third is to adjust the mold by automatic. the mode adjustment mode and the single tooth mode adjustment mode must match the mode adjustment button on the panel. The third mode adjustment mode only needs to click the start button after [automatic mode adjustment] on this page. We can set the clamping force. The meaning of each parameter in the page is shown in Table 5.3.



6. Ejector
6.1 Purpose
This page is used to set the eject and valve related parameters.
6.2 Ejector main page description
The Eject motion parameters are set on this page, and the specific page is shown in Figure 6.1. As can be seen on the page, the eject page mainly has the eject forward (backward) time and the line drawing of the eject forward (backward) process. In addition, it can be set that the number of segments for eject forward (backward), position , speed and pressure of each segment . When the product is ejected, it can also be set that ejector modes, ejection times, ejection delays time. It can also be set to use the ejector during mold opening process. The meaning and function of each button parameter in the main page of the eject is described in detail in Table 6.1.



6.3 Ejector_Floating parameter bar
The floating parameter bar of the eject has only one parameter button - the valve button. The main purpose of this page is to set the basic parameters of the valve. The basic parameters of the valve are mainly the valve serial number, name, start mode, time mode, starting position, start delay, running time, forcing, and output status. The picture is shown in Figure 6.2. The description of each parameter in the page is shown in Table 6.2. The soft keys can be used to operate the keyboard. After the blowing action, press the soft keyboard button to cancel the soft keyboard.



7. Core
7.1 Purpose
This page is used to set the relevant parameters of the core.
7.2 Core_main page description
The core page has four regions, namely core control, core settings, core state, and core priority. We set parameters related core in this page. The core page is shown in Figure 7.1. The meaning of each parameter in the page is described in detail in Table 7.1.


7.3 Core_Floating Parameter Bar
The core page has two floating parameters, one is [core parameter setting] and the other is [core]. The specific position of the floating parameter is shown in Figure 7.2.
7.3.1 Floating parameter bar _ core parameter setting
The page for core setting is shown in Figure 7.3 above. The specific meaning of the page parameters is shown in Table 7.2.



7.3.2 Floating parameter bar _ core
The core parameter page of the floating parameter bar has two pages, namely core 1 and core 2, which can set the corresponding parameters in the corresponding page. There are three functional areas in this page, namely core 1 (2) Manual operation, core 1 (2) setup mode and core 1 (2) delay times. The specific parameter screen is shown in Figure 7.4. The meaning of its specific parameters is shown in Table 7.3.




8. injection
8.1 purpose
This section is used to adjust the screw movement and holding pressure and the plast setting during the injection process.
8.2 Injection main page description
The screw pressure and speed settings during the injection can be set on this page. The page shown in Figure 8.1. As can be seen from Figure 8.1, the main page of the injection is divided into five functional areas, which are the injection status area (only display, not modifie), the pressure holding area, the injection area, the injection settings area, and the plast area. The parameters of each area are shown in Table 8.1.



8.3 Injection_Floating Parameter Bar
The floating parameter bar of injection has three parameters buttons, which respectively represent different functions: represents the function of injection graph, represents the function of nozzle parameters, represents the function of automatic material cleaning setting, and the specific position of the floating parameter bar is shown in figure 8.2.
8.3.1 Floating parameter bar_injection graph
(1) purpose: The "Injection Graph" page is used to display and record the dynamics of system variables (screw speed, screw position, actual injection pressure, etc.). (2) Page description: The page displays the coordinate system with the recording variable (screw speed, screw position, injection pressure) as the ordinate and time as the abscissa. The color corresponding and the current value to each variable curve are displayed below the coordinate system. The specific page is shown in Figure 8.3. (3) Injection main page parameter description: From figure 8.3, the measurement interval and measurement period can be displayed at the top left of the curve. The following contents are mainly displayed in the graph recording box: ① Define the reference curve ② Shows the state of the curve ③ Monitoring deviation range. The name, color, and current value of each variable are displayed below the graph record box. The transfer pressure point (the point system is injected from the injection pressure) is displayed in a vertical line. The maximum and minimum values of the transfer pressure are shown in the white bar above the figure. There are three ways to display the measurement curve: ① time (y/t coordinate system) ② time (y/t coordinate system) ③ partition (location / time). The parameters of the injection main page are described in Table 8.2.
8.3.1.1 Export page
① Export page: Path to the exported page:【injector】【Injection floating parameter bar _ injection curve】【file】【export】. The export page is shown in Figure 8.4. Binary (later for view display) or text (for Excel) can be selected in the output format. Manual mode and automatic mode can be selected in the output mode options. Manual mode means that the current complete measurement data is output to the specified file by pressing "Start Output". Any file with the same name will be overwritten. The automatic mode means that the next data to be measured will be written to a specific file of the specified format, and the output can be stopped by the user or when the setting standard (file counter) satisfies the condition. If the specified interval is > 1, some measurement data will be ignored. For binary measurements, the files are created sequentially in automatic mode with the same name , and the file name is followed by a sequential increment. (Example: MyExportFile000.bin, MyExportFile001.bin ). When prompted to have the same file name in any measurement order, delete the file completely and start a new measurement. The existing file is always attached during the text output, and the newly created text output data is always attached to the existing file after the measurement is started. If the file has the same name, as described above.

8.3.1.2 Tolerance band page
② Tol. band page: Path :【injector】【Injection floating parameter bar _ injection curve】【Tol. band】【Transfer】. The page for the [Tol. band] setting is shown in Figure 8.5. The source of the selection deviation calculation is shown in Table 8.3.

8.3.1.3 Display setting parameters
③ Injection curve display setting parameter description: Path :[Injection] [Injection Floating Parameter Bar_Injection Curve] [Setting] [Configuration]. Click this path to pop up the [Common Settings] dialog box, select [Display Settings] in the dialog box, and set the curve parameters in this dialog box. There are five parameters in the dialog box, display mode, number of curves, continuation time, interval, and setting proposal. The specific meaning is shown in Table 8.4.


8.3.1.4 Curve parameter settings
④ Parameter settings for each curve: Path :Below the graph table, there is a legend for each curve. Click on the box in the legend to enter the parameter settings for a particular curve. In the pop-up dialog box, there are three parts: "curve attribute", "trend attribute" and "deviation attribute". Set the relevant parameters through the setting dialog box. The curve attribute page is shown in Figure 8.6. The meaning of the page parameters is shown in Table 8.5. The parameter description of the trend attribute page is shown in Table 8.6. The page of the deviation attribute is shown in Figure 8.7, and the page parameter description is shown in Table 8.7.









8.3.2 Floating parameter bar _ nozzle platform
(1)Purpose: Mainly to set the relevant parameters of the main nozzle. (2)Page description: The relevant settings of the nozzle shooting are on this page. The entire page is divided into three areas, namely the nozzle area, the nozzle backward area, and the nozzle forward area. The specific page layout is shown in Figure 8.8. (3)Parameter description: The meaning of the parameters of the specific page is shown in Table 8.8.



8.3.3 Floating parameter bar _ automatic clearing setting
(1) Purpose: Set automatic clearing parameters. (2) Page introduction: The parameter setting of the automatic clearing page is mainly in the upper part of the main page, and the main parameters are setting of parameters such as injection, Decompression, and plasticize. There are also parameters such as automatic clearing count, actual cleaning time, and screw position. The setting of the automatic clearing page parameter is shown in Figure 8.9. (3)Parameter Description: The parameters of the automatic clearing page are described in Table 8.9.




9. Heating
9.1 purpose
Mainly to set the temperature parameters of the cylinder.
9.2 Heating Main Page Description
In the heating main page, it is divided into three parameter areas, the specific distribution is shown in Figure 9.1. According to Figure 9.1, it can be clearly obtained that the heating parameter setting of each section of the barrel in the upper part of the page. they include [set], [tol. high], [tol. low]. The actual temperature of each heating section (note: the actual temperature is not within the range of the set temperature, the injection action cannot be performed.) At the bottom left of the page is the parameter setting of the material entrance. The main parameters are [Hopper Temperature] [Warning Temperature] [Alarm Temperature]. At the bottom right of the page are other parameter settings. The main parameters are [use auto keep warm] [keep warm delay time] [Standby Temperature]. [keep warm] [group heating] [cooling prevent time]. The specific meaning of each parameter in the heating page is shown in Table 9.1.



9.3 Heating_Floating Parameter Bar
There are two floating parameter buttons in the floating parameter column of the heating page. One page is the heating parameter setting 1, and the other page is the heating parameter setting 2.
9.3.1 Floating parameter bar _ heating parameter setting 1
The main setting in the heating parameter setting 1 is the time from the Monday to the Sunday, when the heating is reserved every day. The page layout of the heating parameter 1 is as shown in Figure 9.2. On the page, you can choose which days to work. You can first schedule the heating time, so that the operator can go to the machine without waiting, work directly, improve the effective working time. For example, automatic heating is scheduled from 6:30 am every day, then the temperature required for production can be reached at around 7:00 am. Workers can work directly at 7:00 without waiting for warm-up.

9.3.2 Floating parameter bar _ heating parameter setting 2
The page for heating parameter setting 2 is used to set the thermal sensor type, mode, setting, power (W) and heating optimization for each section of the barrel. The specific parameter layout is shown in Figure 9.3. The specific description of each parameter is shown in Table 9.2.



10. Production
10.1 Purpose
Set important parameters in production.
10.2 Production main page introduction
The production page displays important production parameters and set parameters during the machine production process. The page is divided into three main sections, production settings, energy consumption and floating parameter columns. The production setting area mainly displays the mold data and important parameters of the production products; energy consumption area shows the total energy consumption, the hourly energy consumption, the energy consumption per module, the transformer multiple and the zero setting. The floating parameter bar mainly has five function buttons, which are PDP management, action flow chart, mold parameters, lubrication, and robot. The production page is shown in Figure 10.1. The parameters are described in Table 10.1 .



10.3 Production_Floating Parameter Bar
The floating parameter bar mainly has five function buttons, which are PDP management, action flow chart, mold parameters, lubrication, and robot. The location distribution of the floating parameter bar is shown in Figure 10.2.
10.3.1 Floating parameter bar _ PDP management
This section covers PDP management tools including the data table, software oscilloscope, and statistical analysis views.
10.3.1.1 PDP management main page
(1) PDP management main page: ① Purpose: The production process data (PDP) is displayed in the form of a table, and the recorded values can be printed during the monitoring process or after being saved in the file. ② Page introduction: The recorded system variables are displayed in a table. The number of process values is arbitrary. The table can be scrolled horizontally or vertically. The color of each column can be set in the PDP settings. The lower part of the screen shows the reference value, minimum value, maximum value, different values (the difference between the two values), monitoring error, upper limit, lower limit, count error, and total error. The number of (injection) cycles used for calculation can be adjusted (default is calculated in 20 cycles). The page layout is shown in Figure 10.3. ③ Page parameter introduction: The page parameters of the PDP main page are described in detail in Table 10.3. setup_measurement parameters: The page for setting the invigilation parameters is shown in Figure 10.4. The description of the page parameters is shown in Table 10.4. setup_parameter selection: The page for setting the reference selection is shown in Figure 10.5, and the detailed description of the page is shown in Table 10.5. setup_monitor: The monitoring page in the setup is shown in Figure 10.6, and the parameters of the monitoring page are described in Table 10.6. setup_Monitoring error: The page setup for monitoring errors is shown in Figure 10.7, and the page parameters are described in Table 10.7.







10.3.1.2 Scope (Software oscilloscope)
(2) Scope: Path: click the PDP button, and two floating buttons will pop up next to the PDP button. Click the curve button above to pop up the oscilloscope page. ① Purpose: The software oscilloscope is used for recording and displaying process variables. The measured values are represented in an yt-chart. The purpose is the diagnosis of process or system problems. Recordings can be saved and displayed again at a later date or on a different system. A measurement can also be saved in a text format and then displayed in another application (e.g. MS Excel). Measurements can be started either manually or trigger-driven. System variables, system events and system alarms can be used as trigger events. ② Description of the mask: The recorded system variables are displayed graphically. The legend in the lower part of the screen shows each curve. The dialog with the curve settings can be opened with the corresponding button in each legend description. The page can show six graphical values. Each curve has a separate color. If it exceeds the measurement area (the graph is full), the graphic moves to the left and the image is pushed away to adjust it during the installation of the process data graphic. The current display area can also be printed (manual or automatic). The oscilloscope page is shown in Figure 10.8.
10.3.1.2.1 Scope page parameters and measurement settings
③ Page description: The meaning of the parameters in the oscilloscope chart is shown in Table 10.8. Measurement _Measurement parameter: The page for measuring parameters is shown in Figure 10.9, and the page parameter properties are described in Table 10.9. Measurement _Preferences: The page for parameter selection is shown in Figure 10.10, and the page parameter properties are described in Table 10.10. Measurement _Attributes: The page for attribute parameters is shown in Figure 10.11, and the page parameter attributes are described in Table 10.11. curve parameter setting: Clicking on the Assign Curve button in the legend description of the PD graph will bring up a dialog box with curve settings. The specific page is shown in Figure 10.12. The parameter description of the curve parameter setting page is shown in Table 10.12.















10.3.1.3 PDP statistical management
(3) PDPmanagement: ① Purpose: The data in the statistical PDP management is presented in the form of a column chart. ② Page introduction: At the top of the page is the setting of statistical parameters. The main parameters are PD-graph, parameters, average, minimum, maximum, and difference. At the bottom of the page are the main columns showing various types of columns. The page layout is shown in Figure 10.13. ③ Parameter description: The parameters of the PDP management page are described in Table 10.13.







10.3.2 Floating Parameter Bar_Mold Parameters
(1) Purpose: Parameter settings for the mold. For example, all production data, such as motion settings, curves, temperature set points, etc., can be stored and reloaded in the mold data screen. (2) Page description: A table is displayed on the screen, through which you can see or select the previously saved mold data record (the mold data record contains setting parameters such as action linear table, temperature and mold thickness. New mold data can be set and saved here.). The mold page is shown in Figure 14. (3) Parameter description: The data in the mold parameters page is described in Table 10.17.




11. Alarm
11.1 Alarm Main Page Introduction
11.1.1 Purpose
Set the relevant parameters of the alarm information.
11.1.2 Page introduction
The alarm page is mainly divided into two parts, the middle display area and the floating parameter bar. The specific distribution is shown in Figure 11.1. The middle display area mainly displays the status, time, level and content of the alarm. This data allows you to accurately understand the current state of the machine and quickly identify problems. The floating parameter bar of the alarm function is mainly three, motor information, I/O list, and information log. The main page parameters are described in Table 11.1.


11.2 Alarm_Floating Parameter Bar
The alarm parameters are divided into three function buttons, motor information, I/O point monitoring, and alarm history.
11.2.1 Floating Parameter Bar_Motor Information
The motor information mainly has three motor information, open / close motor, injection motor and glue motor. The pages of these motor parameters are similar. The opening / closing motor is introduced as standard. Other motor pages and parameters correspond to the screen and parameters of the opening / closing motor. The following is information on opening and closing the motor. (1)purpose: Quickly view information about motors, including open / close mold curves, drive information and motor cooling. (2)Page description: The opening / closing motor has four pages, which are the mold close chart, the mold open chart, drive information and motor cooling. The options for these pages are at the top of the main page and can be selected by touch screen. The middle area of the main page mainly displays the information of the corresponding page. The opening and closing motor page is shown in Figure 11.2-11.6. The pages of the mold close chart and the mold open chart are basically the same. Only the mold close chart is introduced here. (3) Parameter Description: The parameters of the clamping page page are shown in Table 11.2. The mold open / close drive information parameters are shown in Table 11.3, and the motor cooling parameters are shown in Table 11.4.








11.2.2 Floating parameter bar _I/O point monitoring
The I/O point monitoring floating parameter has three pages, one is the I/O configuration page, one is the I/O replacement page, and the last one is to manually add the page. (1) I/O configuration page: The main page that pops up after clicking is the I/O configuration page. ① purpose: When there is a problem with the machine's circuit, the input/output values can be forced on this screen. ② page description: Select the current value of the hardware module input and output points to display on the screen, as shown in Figure 11.5. The detailed I/O point monitoring and forced control page opening process is clicked in the following order in Figure 11.5. Click order: [OnBoard_IO] [ECAT] [Detail]. You can open the detailed screen of the I/O point monitoring. The detail page is shown in Figure 11.6. ③ I/O point page parameter description: The meanings and descriptions of the parameter buttons of the I/O point page are shown in Table 11.5. The status icons of the input and output points are shown in Table 11.6. When selecting an input or output point, a corresponding input dialog box will be displayed to edit the status of the input or output point. Figure 11.7 is the digital input or output dialog box, and figure 11.8 is the analog input or output dialog box. As you can see directly in the dialog box, the title of the dialog box is the short text name of the variable, followed by the variable name and the long text name of the variable. The parameters description in the dialog box are shown in table 11.7.








11.2.3 Floating parameter bar_information log
(1) Purpose: You can view all the alarm information of the machine. (2) Page introduction: Selecting the button of the information log will bring up the screen in Figure 11.13. The alarm time, CPU ID, counter, description, and user are mainly displayed in the information log page. (3) Page description: The page parameters of the information log are shown in Table 11.12.



11.3 Alarm information analysis and solution


























